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tourbox. Otherwise apply general torque specs according to bolt size. Proceed as follows: a. In the above table, we have only described Harleys most widely required torque numbers. 10. Posted on Sep 24, 2009 17-22 foot pounds Therefore, tighten the jam nut properly and avoid over-doing. Read More. lbs. This article aimed to let you know about how to adjust Harley clutch cable. The compensator sprocket 150-165 foot pounds. 10 foot pounds Instructions say refer to the manual. Triple Tree Pinch Bolts Rear Wheel Sprocket bolts Over time, the clutch of your bike wears down, which results in adjustments. Refer to Photo 2. Primary chaincase to engine bolts: 16-18. 0000006600 00000 n 0000004384 00000 n Tighten them up good and snug, you don't need a torque wrench. See Figure 58. Need to fix your Harley Davidson Touring bike? Clutch . WEB Links With this drive-train, the Harley-Davidson Freewheeler . A forum community dedicated to Harley Davidson V-Rod Motorcycle owners and enthusiasts. 10-13 foot pounds According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. Means it does not require any typical clutch adjustment. 35-40 foot pounds. endobj I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. 12-18 foot pounds The 4-cycle, 45V 2, air-cooled 2 cylinder engine is a twin cams, chain driven with spring loaded tensioners. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. 0. Plus they say blue for the clutch nut and red for the compansator. And because of that, when you are releasing the lever, it is not allowing the clutch plates for full engagement. 5/8" - 154, Home All Twin Cam motors are 90-108 in.lbs. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. Nightrider COPYRIGHT sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun). Even why wont anyone love to have Harley on their preference list? lb.) 16-18 foot pounds Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Required fields are marked *. Cast Wheel #8 - 14 in. on the trany. I don't think there is a difference in clutch adjustment procedures. $20 Bike Lift Torque ft. lbs. Front Fender mounting bracket bolts Clutch hub nut (left handed threads) 60-80 foot pounds. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. maximum. For removing the cover, move up down and reveal the clutch cable adjuster. General Information 0000024100 00000 n Charging system. 0000011944 00000 n Estimate 1/4 Mile Time The torque has been increased from . For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. Engine Tuning 46-50 A maximum output. The clamping force of the clutch while under full throttle has to be very very high the way the clutch is built. A few years ago a local shop put a new motor in my K9. lbs. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Plus, its motorcycles are just as iconic as the company itself. I have had best luck splitting the difference between the upper and lower values. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. bottle should specify.Oh and don't forget the clutch nut is a left hand thread. % Ignition When the question comes up about socket sizes my immediate thought is "are they even working on the same make and year of bike?". HVr6D 8J4I`Pv. Insert a 7/16 in drill bit (1) through hole in front axle. Harley-Davidson CVO Limited Specs. Battery. Modification, 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. EVO Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. (front) and the clutch sprocket (rear). . Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. Finding Manifold Leaks Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. Torque specs shown in the shop manual are the critical ones. 115 in lbs for the primary screws. Place your catch pan under the primary and remove the drain plug. Pictures. We and our partners use cookies to Store and/or access information on a device. Evolution 80 MT MT 4. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. After that, go down in the transmission cover area, where you can notice that the shaft has a slot. Ask us a Question. 7/16" - 54 ft. lbs. Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. Sometimes you can even shift up into second and then down into the first. Then we've got the BAKER 9-Plate Street . On the topic of chassis characteristics, responsible for road holding . or 95-108Nm. 25-40 foot pounds I also understand that a lot of people would like to work on their bikes, and thats great. 0000030849 00000 n This is from the 17 Touring Service manual. Harley motorcycles are made using industry-leading components and parts. Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. To fix the issue, take off the clutch lever. That they had a problem with the compensator loosing up due to the nut bottoming out. Primary Clutch Nut, 1963 to 1981: 75-80 ft/lbs (11 kgm) Oil Mix Specs for 1963 to 1995 Harley Davidson & Columbia Par Car without oil injection: Use 1.5 ounces of any good quality two stroke oil to one gallon of gas. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. My question was about the posted rear axle torque value for the '06 VRSC . Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. 9. When component part replacement is necessary, use the engine type and serial number to identify the correct part. Compensating Sprocket nut 70 foot pounds There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. With this drive-train, the Harley-Davidson Street Glide Special is capable of reaching a maximum top speed of . Use my videos as a visual reference before or as your working on your bike. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . Ignition timing. Intake Manifold Flange capscrew Oil Pump cover bolts Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. Crankcase bolts Plug Wires 883 to 1200 Upgrade Seriously? See Figure 1. You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. What I know off the top of my head: 1.) But I didn't car for that. Required fields are marked *. Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. The pictures below will help you understand why I dont give torque specifications when asked. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. These specs come from the engineers who designed and built the bikes. <> 0000031803 00000 n Unlock the full power of your engine. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. SOURCE: Need the torque specs on clutch for a 85 FLHTC. monster ruin your riding. the torque specs for the pressure plate to flywheel are 14ftlbs. Engine Displacement These are for 1999-2002FLH/FLT book. . Which starts here in the milwaukee area on Wednesday. all other 1/4'' fastners are tq at 108 in.lbs. You can refer to the answers. Fork Stem nut Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. Use Loctite 271 on threads. 100 in lbs for the clutch diaphragm bolts. Exhaust Length Vance and Hines Fuelpak FP3 Problems and Solutions, Top 6 Harley Freewheeler Problems And Quick Solutions, Harley Softail Models by Year After 2000- Exploring Iconic Softail Models, Harley Davidson Flush Mount Gas Cap Problems and Their Solutions, Best and Worst Year Heritage Softail Classic Know Before You Buy. 70-80 foot pounds, Front Axle nut 15-17 foot pounds 1/2" - 58 ft. lbs. Allen Screws The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. SPECIFICATIONS . EVO 74 HP Stage 2 Upper Engine mounting bracket: After that, tighten the lever or turn it inward for the opposite effect. 9 comments. 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. Henceforth, you must know how much torque each nuts and screws require. So, after the proper release, your problem is solved. 0000028181 00000 n Cylinder Heads More frictions = more torque capacity thus unlocking the full power of your engine without the need to add stiffer pressure plate springs or a lock up device. I opted for a machine shim.. they didn't come out with the updated comensator until 07. Inner primary bolts: 18-24 ft lbs. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. Use Loctite 271 on threads. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. 27-32 foot pounds 13. 2. 0000009625 00000 n Henceforth, you must know the Harley Davidson engine torque specs and other parts. 0000008154 00000 n Now put the locknut back on and make sure it fits in the grooves. 90-120 inch pounds EVO 64 HP Stage 1 The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . 9-12 foot pounds Carburetor Troubleshooting thanks guys. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. Shop Manual Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. After that, you should test it out by riding your bike on the road. Now rub the backside of the lever where it is hitting the handle grip. 22.71 litres (6.00 US gallons) Oil capacity. Making Drag Pipes Work, SHOP TALK Rocker Cover The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. Fastener Size - Torque ft. lbs. 30-45 foot pounds basics of Fuel Injection explained, DEWEY'S Then, let it soak, and give it a couple of whacks to free up the adjuster along with the locknut as well. 0000001116 00000 n SPECIFICATION. 60-65 foot pounds Needs torque specs for 2007 Harley-Davidson Dynasuperglide clutch and primary bolts Install primary cover and gasket using the sixteen screws with captive washers tightening in sequence from center to front alternately top then bottom the middle to rear alternatively top to bottom to the rear of the cover to 100-120in-lbs (11.3-13.5 Nm) in . Rear Brake Disc screws It's quite possible the person asking is referring to a completely different motorcycle. for Derby Cover. as instructed in your factory manual. XL ). Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) Primary Cover screws . __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. 15-30 inch pounds You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. No two are exactly alike, and each one has its own story. I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . (.1P People want quik and easy not right. 70-80 inch pounds Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. I feel confident that it's there to stay. Inspection cover should be about same or a little less. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. 0000007800 00000 n The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. 0000003095 00000 n And, compensating nut torque@ 90-100 lbs. Nonetheless, we suggest you read the user manual. 110-120 foot pounds If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. So, you can install and maintain the hardware of your motorbike perfectly. Brake Line Banjo Fittings The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. Cam / Nosecone Cover screws 3 0 obj Harley vs Honda Motocycle: Which One Suits You Most? at home Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. It does. You have to understand there are different levels of mechanical aptitude. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. 0000004308 00000 n Stutter Box Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. You should be using a service manual to obtain the correct values for the motorcycle you are working on. Next, you can either do a half turn to a full turn, as mentioned in the book. Drain your primary completely. Using Red thread lock on transmission main shaft prior to installing the clutch hub nut. (95.25 mm) But I have a question about the torque vaules. So like alot of other guys plus the mechanic. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. The clutch adjustment is an easy and quick task that you can even perform at your place all by yourself. Then turn the bolts of your derby cover with your hand and carefully tighten them down. 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. it sure seems low to me, but just checkin with the pros here before i get all greasy. Rear Shock Absorber Motor Oil remember to move the torque wrench quick and steady or you will over torque the fastener. These are two questions which should not be asked. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? JavaScript is disabled. He said the torque value listed in his service manual was different for his 2008 Road King. Where might I find a service repair manual for a 2017 Harley Davidson Road King? That did say maxium of 50 degree. Testing the Innovate Motorsport LM-1 portable air fuel meter Your email address will not be published. 4 0 obj 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. Because hydraulic clutches are innovatively designed with self-adjusting mechanism. 5. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Any help would be appreciated. Nightrider.com Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. Refer to the torque values from your service manual as necessary. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. EVO 95 HP Stage 3 Within 7000 miles the nut came loose. 0000019537 00000 n The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . Install a TC 88/95 cam How to Build a Rear Master Cylinder mounting nut A 5/16-inch bolt should be tightened to 12 foot-pounds. Clutch cover bolts are 7.2 ft-lb, according to the service manual (86.4 in-lb). 7-9 foot pounds He said that before they redesigned the compensator. Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. vs Twin Cam: What Makes the Difference? And depending on how much you rub off, it will let the clutch open up. 0000013394 00000 n Twin Cam <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Exhaust 0000009501 00000 n Two lines in nut on Compensator and one line in clutch hub nut. 0000001552 00000 n Get the proper tools and know how to use them. Improve Throttle Response Address what you may be asking? It's time to torque the pulley nuts for my belt drive. 88 cu. For Sportster, you will need 42 foot-pounds of optimal torque capacity. Now release the clutch plates that caused the dragging. Could someone tell me which is correct? Nitrous Oxide Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. Performance Parts, Don't let the Harley heat The Harley-Davidson Street 500 model is a Custom / cruiser bike manufactured by Harley-Davidson . For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. 3. Reduce Engine Ping, High Heat on 2007/08 HD i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. My wife has seemed to have misplaced my manual:|. This engine is designed to use unleaded fuel. 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). Or did you lose the key to your Harley Davidson? There you will find explanations on Harley Clutch Adjustment Torque specs too. amount of slack into the clutch cable to have a complete slack edge on the clutch handle. Camshaft Specifications If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. 0000003541 00000 n